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Ultrasounds: A Recent Perspective in Food Industry

PJAR_32_2_334-342

 

 

 

Research Article

Ultrasounds: A Recent Perspective in Food Industry

Amer Mumtaz2*, Muhammad Suhail Ibrahim1, Nouman Rashid Siddiqui2, Muhammad Naeem Safdar2, Masooma Munir2, Aqsa Qayyum2, Sahar Shibli2 and Muhammad Khalid Ibrahim3

1Institute of Food and Nutritional Sciences PMAS- Arid Agriculture University Rawalpindi, Pakistan; 2Food Sciences Research Institute NARC Islamabad, Pakistan; 3District Headquarter Teaching Hospital, Sargodha, Pakistan.

Abstract | Sound waves above audible frequency have revolutionized food industries being inexpensive and green technology. The technology has wide range of application in food industry. Ultra-sonication, thermo sonication, man osonication and man othermosonication are used in food industries for various objectives. Sound waves produce acoustic effect and when bubble produced bursts it results in mechanical energy responsible for inactivation of the pathogenic organisms present in food by poration and DNA fragmentation. Ultrasounds have diversified application in meat industry, extraction of bio actives, dairy industry, Enzyme technology, fruit and vegetable juice industry, water, waste water treatment, starch modification and removal of food allergens from food.


Received | January 02, 2019; Accepted | February 16, 2019; Published | April 20, 2019

*Correspondence | Amer Mumtaz, Food Sciences Research Institute NARC Islamabad, Pakistan; Email: amermumtaz72@yahoo.com

Citation | Mumtaz, A., M.S. Ibrahim, N.R. Siddiqui, M.N. Safdar, M. Munir, A. Qayyum, S. Shibli and M.K. Ibrahim. 2019. Ultrasounds: A recent perspective in food industry. Pakistan Journal of Agricultural Research, 32(2): 334-342.

DOI | http://dx.doi.org/10.17582/journal.pjar/2019/32.2.334.342

Keywords | Ultrasonication, Applications, Food industry, Bioactive compounds, Enzyme Technology



Introduction

Environment friendly technologies are replacing traditional expensive technologies. Sonication is among these technologies with wide range of applications in different food industries and food processes. Sound waves above the audible range are used for this purpose with other factors such as amplitude, time, temperature, intensity and energy etc. (Feng and Yang, 2011; Majid et al., 2015; Nowak et al., 2017). Ultrasound is widely recognized as green and non-chemical technology which improves quality and safety of final product (Turantaş et al., 2015). The ultrasound is being carried out in various areas of food technology namely crystallization, freezing, bleaching, degassing, extraction, drying, filtration, emulsification, sterilization, cutting etc. Ultrasounds have diversified application right from diagnostic purposes to the different food process operations including meat and meat products, milk and dairy products, extraction of bio actives, crystallization, emulsification, homogenization, cereal products, honey, gels, proteins, enzymes, microbial inactivation, cereal technology and water treatment etc.

Applications of ultrasound

Application of sound waves more than 20 KHz frequency in food has three prime perspective preservation, extraction and modification (Color, antioxidants, bioactive and polysaccharide). It is a non-thermal recent food technology has wide range of application. Three types of sonication are used only soudwaves, sonication with heat (Thermo sonication) and manosonication (Sonication with pressure) and sonication with pressure and heat (Manothermosonication).

Mode of action of ultrasounds

Ultrasound causes mechanical tissue destruction by acoustic cavitation and sonoporation. Sound wave


 


frequency changes the expansion and compression behavior and results in rupturing of cell. Sonication of the medium produces two types of the bubble; non-linear and non-stable (Majid et al., 2015). Ultrasounds are the recent preservation technique with non-destructive impact and less time consuming. In dairy industry it served dual purpose microbial inactivation and homogenization. Some time it is used with heat and pressure called manothermosonication. Mechanism of action of sound waves is formation of gas cavities with in bacterial body. Other effect includes mono oxygen, hydrogen peroxide formation and DNA fragmentation which lead towards inactivation of spoilage and pathogenic bacteria (Esmaili, 2014).

Microbial decontamination by sonication

Sound waves above the 20 KHz frequency can kill the bacteria by poration of bacterial cell wall and cell membrane. Sound waves produced by sonication also create heat which can effectively kill bacteria (de São José et al., 2014; Dinçer and Baysal, 2004).


Meat and poultry pasteurization

Microbial inhibition can be carried out by the use of sonication. Sonication also facilitates other quality attributes such as color, texture, water retention, curing, marinating, cooking yield, thawing and freezing.(Alarcon-Rojo et al., 2015) Meat bacterial load can also be reduced by use of sonication in production line to make it safe for human consumption. It can reduce the bacterial count 1-2 logarithmic unit (Mason et al., 2003). Gram-negative bacteria including Pseudomonas fluorescens, Eschersia coli, Salmonella enterica ssp. and Proteus sp. and Pseudomonas fluorescens) are sensitive to the sonication .Among these Pseudomonas and E.coli species are more sensitive to sonication (Kordowska-Wiater and Stasiak, 2011). Sonication of poultry carcass in lactic acid medium reduced the bacterial load up to 1.0 log CFU/cm2. Sonication of water for 20 minutes killed 49 % bacteria in alone; in combination with chlorine killed 100 % bacteria (Mason et al., 2003). Bacterial load of chicken meat decreased by sonication with two factor including frequency and power. Lactic acid, Psychrophilic and mesophilic bacterial load of chicken meat

Table 1: Ultrasound and its uses in dairy industry.

Food Product Mechanism Reference
Butter separation Size reduction (Maheshwari, Saravanathamizhan and Balasubramanian, 2018)
Milk fat Size reduction of fat globule and increase surface area (Sutariya et al., 2018)
Whey protein powder Size reduction of insoluble aggregates (Zisu et al., 2011)
Milk Protein surface hydrophobicity Manipulation of structure (Chandrapala et al., 2012)
Cheese Aroma preservation by Encapsulation and improved mass transfer (Mongenot et al., 2000; Sánchez et al., 1999)
Characterization Acoustic spectroscopy (Dukhin et al., 2005)
Ultrafiltration membrane cleaning in dairy industry Synergistic effect (Muthukumaran et al., 2004)
Spray drying of milk solution Microstructure/changes in surface composition (Chandrapala et al., 2014)

 

Table 2: Effect of sonication on enzyme activation and inactivation.

Ultrasound Enzyme activation/ inactivation Reference
Continuous flow high-intensity ultrasound

alkaline phosphataseγ-glutamyltranspeptidase, , lactoperoxidase

(Villamiel and de Jong, 2000)

Sonication at amplitude 80%

 

alkaline phosphatase and lactoperoxidase (Ertugay et al.,, 2003)
Ultrasonic bath alpha-amylase and amyloglucosidase toward starch and glycogen hydrolysis, and of invertase toward sucrose hydrolysis (Barton et al.,, 1996; Leaes et al., 2013)
Sonication Alcalase activity enhanced (Ma et al., 2011)

Sonication affects β-sheet of enzyme

Activity of papain and α-amylase inhibited

Activity of pepsin enhanced

(Yu et al.,, 2014)
Low-frequency ultrasound Cellulase activity decreased (Szabó and Csiszár, 2013)
Combined treatment of ultrasound and ascorbic acid polyphenol oxidase and peroxidase activity inhibited (Jang and Moon, 2011)
 Manothermosonication (MTS)  Inhibit pectin esterase  (Kuldiloke, 2002)
Low frequency and mild intensity ultrasound Enhanced allinase activity (Wang et al., 2011)
Increased power sonication Inactivate tomato peroxidase (Ercan and Soysal, 2011)
Manothermosonication (MTS)

inactivation of phospholipase , α-chymotrypsin, trypsin and porcine pancreatic lipase 

(Vercet et al., 2001)
Thermo sonication

Inactivate α-amylase during barley germination

(Yaldagard et al., 2007)
Sonication Tyrosinase Activated (Yu et al., 2013)

 

decreased by high intensity ultrasound(Piñon et al., 2018). Thermogenesis by sonication is controlled by using jacketed beaker with referigrant to mask the heat effect. Sonication kills the E.coli by cavitation and its sensitivity has increased to ultrasounds (Dolatowski et al., 2007; Salleh-Mack and Roberts, 2007). Ultrasound significantly decreased load of coliforms, mesophilic and psychrophilic bacteria. Among these the most affected were Coliforms and psychrophilic bacteria(Caraveo et al., 2015).

Ultrasound effect on milk

Sonication as non-thermal way of pasteurization has gained importance because of its benefits over traditional pasteurization techniques used in dairy industry. Sonication of milk removed the pathogenic and spoilage organisms up to the level acceptable for consumption. The most encouraging effect of sonication was reported as E.coli, Pseudomonas fluorescens and Listeria monocytogenes reduced by 0%, 99% and 100% respectively after 10.0 min . Sonication has no detrimental effect on total protein, lactose and casein contents. Milkoscan indicated it increased the fat concentration due to increase in surface area of the fat particles (Cameron et al., 2009). Ultrasound is being used as non-thermal milk processing technologies. This green processing technology has no adverse quality effects (Cameron et al., 2009).

Ultrasound and its effect on enzymes

Some enzymes produce undesirable effect when present in food so they are in need to be inactivated to retard or prevent their undesirable effect. Ultrasounds are being used for the inactivation of the enzymes. Ultrasound brings about the structural changes in enzymes by denaturing its protein structure by acoustic effect (Rojas, Hellmeister Trevilin, Augusto and Esteves, 2016).

Ultrasound effect on the water

Sonication is an innovative technology being used for its wide range potential and efficacy. Traditional techniques are time consuming and demands much more resources rather that green technologies. Water can be decontaminated by using the sonication.

Table 3: Sonication conditions for different Water contaminants.

Contaminants Sonication condition
Phenol 96 % removal by irradiating for 60 minutes
Algae Brasonic bath at 42 KHz 100 percent destruction
Nematode Sonication for 12 minutes kills 100 % nematodes
Coliform 99.95 % reduction in coliform count for sonication at 90 minutes
Fungi 90% inactivated by 60 minutes sonication

Sources: (Mahvi, 2009).

Ultrasound and starch modification

Modification of starch is done to enhance the functional properties that make its wide range of industrial application. Modification is done by physical, chemical, enzymatic and by genetic manipulation(Kaur et al., 2012). Studies revealed that application of 360KHz ultrasound on the aqueous solution of chitosan and starch reduced the molecular weight of both polysaccharides(Czechowska-Biskup et al., 2005). Sonication resulted in rupture of starch grains. Cavitation is produced by sonication which results in size reduction of starch grains. Polarized light and SEM study concluded that the corn starch sonicated have no change in its crystalline structure but its amorphous are destroyed by the sonication (Huang et al., 2007). Sweet potato starch was sonicated by using two frequencies 20 and 80 KHz. SEM study showed that sonication destroyed amylopectin and starch chains. FT-IR analysis of the sonicated starch indicated functional groups of starch were not destroyed, but it damaged its crystal structure (Zheng et al., 2013). Differential scanning calorimetry indicated that ultrasound treatment of corn starch distorts the crystalline region in starch granules (Jambrak et al., 2010). A study revealed that sonication of three starched corn starch, waxy corn starch and amylocorn V starched were exposed to sonication at moisture contents of 70 %. X- Ray pattern of all these three has not changed. The swelling power, solubility and the syneresis of amylocorn V starch increased. The gelatinization transition temperatures of the three starches increased by sonication (Luo et al., 2008). Starch has wide range of application in food industries. Ultrasounds are being used effectively for depolymerization of starch and decreasing its viscosity after gelatinization. Depolymerization does not affect the functional group of starch (Iida et al., 2008; Zhu, 2015). High intensity ultra-sonication is also being used for Nano sized starch particles preparation. Sonication of the aqueous solution of t low temperature for 75 min results in the formation of starch nanoparticles between 30 and 100 nm in size (Haaj et al., 2013). Sonication of potato starch granules in excess water with different power (60, 105, 155 W) at a frequency of 20 kHz for 30 min results in notch and groove on starch granule surface (Zhu et al., 2012). Amylopectin has wide range of application because of its low cost and biocompatibility, Ultrasounds are used to reduce its chain length and enhance its diffusion ability. Functional Nano material of amylopectin are produced by lowering its molecular weight (Peres et al., 2015).

Ultrasound and removal of food allergens

Ultrasound effect is well recognized due to its wide range of application in food industry. Studies revealed that high power ultrasound significantly decreased the food allergens in shrimps. Integrated optical density of the serum of the allergic patient was carried out and found sonication has significant impact on allergens. IgE binding of the shrimp extract and protein isolates decreased by 68.9 % and 81.3-88.5% respectively by sonication at 30KHz 130 to 180 minutes (Z.X. Li et al.,, 2006).Study revealed that power ultrasound has decreased allergincity of the boiled shrimps significantly.


Source: (Li et al., 2006).

Ultrasound and fruit juices

Sonication is simple and inexpensive technique and is being used for extraction of juice. Study revealed that ultrasounds has increased extraction yield and nutritional quality of juice from pineapple mash (Nguyen and Le, 2012). Thermo sonication is energy efficient processing technology in juice industry which not only ensures the quality of the juice but also ensures its safety by killing the harmful pathogenic microorganisms (Abdullah and Chin, 2014). Ultrasound treatment improves juice viscosity,cloudiness stability, color and its sensory attributes. (Abdullah and Chin, 2014; Paniagua-Martínez, Mulet, García-Alvarado and Benedito, 2018). Ultrasonic power of 799.57 W and sonication time for 6 minutes improves the extracted cherry juice quality (Samani et al., 2016). Ultrasound application at 45 for 6 minutes enhanced the juice extraction from mulberry and better retention of antioxidants in juice rather than control (Nguyen and Nguyen, 2018). Sonication improves the quality and safety of carrot juice (Zou and Jiang, 2016). Sonication treatment (frequency 25 kHz and amplitude 70%) for 30 and 60 minutes also improved the polyphenolic compounds (chlorogenic acid, caffeic acid, catechin, epicatechin and phloridzin), minerals, carotenoids and sugars present naturally in fresh apple juice. Polyphenolic compounds and sugars increased significantly (P<0.05) in juice samples sonicated for 30 min. Total carotenoids, mineral elements (Na, K and Ca) and viscosity were also enhanced significantly (P<0.05) in samples treated for 60 min sonication (Abid et al., 2014). Polyphenols has been extracted from citrus (Safdar et al., 2017a) and mango peels (Safdar et al., 2017b) using ultrasound-assisted extraction (UAE) and maceration techniques. Highest extraction yield was obtained at 80% methanol concentration level using ultrasound-assisted extraction technique compared to maceration. Highest polyphenols were extracted with 80% ethanol (67.58 mg GAE/g of extract) by employing UAE whereas least polyphenols (18.66 mg GAE/g of extract) were obtained with 100% ethyl acetate through maceration technique. In case of citrus peel, Maximum polyphenols were extracted with 80% methanol [32.48 mg gallic acid equivalent (GAE)/g extract] using UAE, whereas minimum phenolics (8.64 mg GAE/g extract) were obtained with 80% ethyl acetate through the maceration technique.

Ultrasound processing amplitude 70% (500 W) and frequency (25 kHz) at 25 °C for 60 min exhibited optimum results in terms of physicochemical and microbial quality of pear juice (Saeeduddin et al., 2016a, 2015). Total soluble solids, pH, titratable acidity and Ca and Mn remained stable, while the cloud value, ascorbic acid, total phenols, total flavonoids, total antioxidant capacity, sugar contents and Na, K, Fe and Mg showed a significant increase. Decreases in microbial population and P and Cu were also observed. Effect of thermosonification in carrot juice processing have also been studied (Jabbar et al., 2015a, 2015 b). The phenolic compounds from carrot pomace were extracted using ultrasound-assisted extraction (UAE). Effects of the operation parameters, including extraction time (3–37 min), extraction temperature (10–60ºC) and ethanol concentration (13–97%) were studied on the extraction yields of total phenols, antioxidant capacity, chlorogenic acid, caffeic acid, catechin and epicatechin. Conditions of UAE were optimized for total phenols extraction, total antioxidant capacity and phenolic compounds using response surface methodology. Independent variables affected the extraction yields of all the responses significantly. Experimental and predicted values (P > 0.05) showed a good correlation under optimal extraction conditions. On the basis of results, UAE was found a more efficient process for the extraction of bioactive compounds from the carrot pomace.

Conclusions and Recommendations

Exploited use of chemicals for processing and preservation is creating health problems. Scenario demands innovative technologies which have potential benefit over the traditional ones. Ultrasounds have the most prominent place among the environment friendly technologies. Therefore, used widely in different food processing and preservation operations. More research is needed to explore its potential for its wider use.

Author’s Contribution

Amer Mumtaz corresponding author has given technical advice during the draft preparation. Muhammad Suhail Ibrahim has conceived the idea of Initial draft of review paper. Nouman Rashid Siddiqui has arranged the abstract and organized references. Muhammad Naeem Safdar made his input in introduction write up, Masooma Munir has review on ultrasound application in juice industry. Aqsa Qayyum has collected review collection on application of ultrasounds, Sahar Shibli has made arrangement of data in tables and Muhammad Khalid Ibrahim has drafted the conclusion.

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Pakistan Journal of Agricultural Research

December

Vol.36, Iss. 4, Pages 297-403

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